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Multi – parameter measurement: The 3500/50 133388 – 02 can measure shaft rotative speed, rotor acceleration, and rotor direction. In a power generation turbine, for example, measuring the speed accurately is essential for maintaining grid – synchronization. Monitoring the rotor acceleration can help detect sudden changes in load, and determining the rotor direction ensures proper operation. If the rotor acceleration exceeds normal limits, it could indicate a problem with the turbine’s governor system, and the 3500/50 can quickly alert operators to such issues.

User – programmable alarm setpoints: Operators have the ability to set custom alarm thresholds for speed, acceleration, and direction. In a manufacturing plant with high – speed rotating equipment, such as a large – scale fan used for ventilation, the operator can set an alarm for a maximum allowable speed. If the fan speed exceeds this setpoint, it could lead to mechanical failure due to excessive stress on the blades. The module’s alarm system, with its adjustable setpoints, can prevent such failures by notifying operators in a timely manner.

Peak hold function: The module features a peak hold function that stores the highest speed, highest reverse speed, or number of reverse rotations. In a reciprocating compressor, which may experience sudden speed fluctuations during startup or shutdown, the peak hold function can record the maximum speed reached. This data can be used for post – mortem analysis to understand the compressor’s performance during critical operating phases and to identify potential issues that could lead to equipment damage.

Keyphasor signal output: The 3500/50 133388 – 02 can supply conditioned Keyphasor® signals to the backplane of the 3500 rack. This eliminates the need for a separate keyphasor module in the rack. In a complex industrial machinery setup, such as a large – scale refinery with multiple interconnected rotating equipment, the keyphasor signal can be used by other monitors in the 3500 series, like the 3500/42 vibration monitoring module, to synchronize data collection. This ensures that vibration data is accurately correlated with the rotational position of the shaft, providing a more comprehensive understanding of the machinery’s health.

Multi – sensor compatibility: The 3500/60 163179 – 01 can accept inputs from both RTDs and thermocouples, providing flexibility in temperature measurement. In a power generation plant, it can use RTDs to monitor the temperature of generator windings, which typically operate in a relatively moderate temperature range, and thermocouples to measure the extremely high – temperature exhaust gases from turbines. This multi – sensor compatibility eliminates the need for separate temperature monitoring devices for different sensor types, reducing equipment costs and complexity.

Accurate temperature measurement: With a wide temperature range and high – precision measurement capabilities, this module can accurately measure temperature changes. For RTDs, it can detect temperature variations as small as ± 0.1°C, and for thermocouples, it offers excellent accuracy over their entire operating range. In a chemical processing plant, accurate temperature monitoring is critical for ensuring the proper reaction conditions. The 3500/60 163179 – 01 can precisely measure the temperature of reactors, helping to optimize chemical reactions and prevent process failures due to incorrect temperatures.

User – programmable alarm setpoints: Operators can set custom alarm thresholds based on their specific application requirements. In a manufacturing facility, if the temperature of a critical machine component, such as a bearing, exceeds a certain limit, it can trigger an alarm. The module’s ability to set different alarm levels (e.g., warning and critical) with hysteresis helps prevent false alarms. For example, if the bearing temperature alarm is set at 80°C with a 5°C hysteresis, the alarm will only clear when the temperature drops below 75°C, ensuring that transient temperature spikes do not cause unnecessary disruptions.

Channel – to – channel isolation (TC isolated version): In the TC isolated version, the 250 VDC channel – to – channel isolation protects against external electrical interference. In industrial environments with high – voltage equipment and electromagnetic fields, such as in an oil refinery or a steel mill, this isolation ensures that the temperature measurements remain accurate. It prevents cross – talk between channels and interference from external sources, which could otherwise lead to incorrect temperature readings and potential equipment malfunctions.

3500/42 176449-02: A vibration monitor that pairs with the 3500/40 176449-01 to correlate process parameters with vibration patterns. Together, they enable root-cause analysis of faults like “high bearing temperature + increased vibration = lubrication failure.”

3500/05 rack: The foundational housing for the 3500/40 176449-01, providing power, backplane synchronization, and wiring management. Its high-density design allows co-installation with up to 15 other modules for comprehensive monitoring.

3500/15 106M1079-01: The power supply module that delivers stable 24 VDC to the 3500/40 176449-01, ensuring accurate measurements during voltage fluctuations common in industrial grids.

330851-02-000-060-10-00-00: A proximity probe whose displacement data, when paired with the 3500/40 176449-01’s temperature readings, identifies misalignment-induced friction in rotating machinery.

3500/62: A communication module that transmits process data from the 3500/40 176449-01 to DCS/SCADA systems, enabling remote monitoring of temperature, pressure, and flow alongside vibration trends.

Broad frequency coverage: With a 0.1 Hz to 10 kHz range, the 3500/42 176449-02 captures both low-frequency vibrations (e.g., gear mesh in slow-speed mixers) and high-frequency impacts (e.g., rolling element bearing defects in turbines). Its 85 dB dynamic range ensures accurate measurement of both micro-vibrations (0.001 mm peak-to-peak) and larger oscillations, providing a complete picture of machinery health.

Dual-channel synchronization: The module’s two channels synchronize to correlate vibrations across different points on a machine. For example, in a centrifugal pump, it can compare radial vibrations at the drive-end and non-drive-end bearings, identifying misalignment that might go undetected by single-channel measurements. This synchronization, facilitated by the 3500/05 rack’s backplane, is key to distinguishing between global faults (e.g., rotor imbalance) and localized issues (e.g., a damaged bearing).

Advanced spectral analysis: Equipped with built-in spectral analysis capabilities, the 3500/42 176449-02 identifies characteristic fault frequencies—such as 5.4x shaft speed for inner race bearing defects. This diagnostic insight, shared via the 3500/05 rack with the 3500/62 communication module, reduces troubleshooting time by up to 70% compared to basic amplitude monitors.

Rugged design for industrial environments: The module’s robust construction withstands harsh conditions, including temperature fluctuations and electromagnetic interference. In steel mills or chemical plants, where electrical noise is prevalent, its filtered inputs ensure reliable data capture—critical for maintaining accurate vibration baselines.

High – density module integration: The 3500/05 rack is designed to accommodate a large number of 3500 series modules. This high – density integration capability allows for the creation of comprehensive monitoring systems within a compact footprint. In a power generation turbine hall, where space is often limited, the ability to integrate multiple vibration, displacement, and speed monitors into a single rack (the 3500/05) simplifies the installation and reduces the overall space requirements, making it more efficient and cost – effective.

Reliable power distribution: Equipped with a robust power distribution system, the rack ensures that each installed module receives a stable and clean power supply. This is crucial for the accurate operation of sensitive monitoring modules. In an industrial environment with fluctuating power sources, such as a mining site, the reliable power distribution of the 3500/05 rack protects the modules from power – related issues, ensuring consistent and accurate data collection.

Exceptional module compatibility: Its compatibility with the entire 3500 series module lineup is a significant advantage. This means that users can mix and match different types of modules based on their specific monitoring needs. In a manufacturing plant, where different types of machinery require different monitoring parameters, the 3500/05 rack can house vibration monitors for high – precision machine tools, displacement monitors for robotic arms, and speed monitors for conveyor belts, all in one integrated system.

Efficient wiring management: The well – thought – out wiring management system within the 3500/05 rack helps in minimizing signal interference. By providing dedicated cable routing channels and tie – down points, it keeps the wiring organized, which is essential for the proper functioning of the monitoring system. In a noisy industrial environment, like a steel mill, where electrical interference is common, the efficient wiring management of the 3500/05 rack ensures that the signals transmitted between modules are accurate and reliable.

High – precision speed measurement: With an accuracy of ± 0.1% of full – scale reading, the 87199 – 01 can provide extremely accurate speed data. In a precision – manufacturing environment, such as a semiconductor factory, where even the slightest variation in the speed of machinery can affect product quality, this high – precision measurement is invaluable.

Fast update rate: The 10 – times – per – second update rate ensures that operators have real – time access to the speed information. In a rapidly – changing industrial process, like a chemical plant where the speed of pumps and agitators needs to be closely monitored, this fast update rate allows for quick response to any speed changes.

Versatile input compatibility: The ability to accept input from different types of speed sensors, including magnetic pickups and optical sensors, makes the 87199 – 01 suitable for a wide range of applications. In a mining operation, where different types of equipment may use different sensor technologies, this versatility simplifies the monitoring process.

Advanced alarm and trip functions: The programmable alarm and trip settings are key features of the 87199 – 01. In a power generation turbine, if the rotational speed exceeds the safe limit, the monitor can immediately trigger an alarm and, if necessary, initiate a trip to shut down the turbine, protecting it from damage.

High – precision speed measurement: With an accuracy of ± 0.1% of full – scale reading, the 87199 – 01 can provide extremely accurate speed data. In a precision – manufacturing environment, such as a semiconductor factory, where even the slightest variation in the speed of machinery can affect product quality, this high – precision measurement is invaluable.

Fast update rate: The 10 – times – per – second update rate ensures that operators have real – time access to the speed information. In a rapidly – changing industrial process, like a chemical plant where the speed of pumps and agitators needs to be closely monitored, this fast update rate allows for quick response to any speed changes.

Versatile input compatibility: The ability to accept input from different types of speed sensors, including magnetic pickups and optical sensors, makes the 87199 – 01 suitable for a wide range of applications. In a mining operation, where different types of equipment may use different sensor technologies, this versatility simplifies the monitoring process.

Advanced alarm and trip functions: The programmable alarm and trip settings are key features of the 87199 – 01. In a power generation turbine, if the rotational speed exceeds the safe limit, the monitor can immediately trigger an alarm and, if necessary, initiate a trip to shut down the turbine, protecting it from damage.

Real – time data visualization: The 135799 – 01 offers operators the ability to view live machinery parameters. In a power generation plant, for instance, operators can instantly see the vibration levels of turbines monitored by the 3500/42M module. This real – time data is crucial for making immediate decisions, such as adjusting operating conditions or scheduling maintenance.

User – friendly interface: With its intuitive user interface, the module allows for easy parameter setting and alarm threshold adjustment. In an industrial setting, maintenance technicians can quickly access and modify alarm limits for vibration or displacement sensors, ensuring that the monitoring system responds appropriately to changing machinery conditions.

Seamless integration: As part of the 3500 series, it seamlessly integrates with other modules. It can communicate with the 3500/33 relay output module to trigger alarms or shutdowns based on the data it receives and displays. This integration ensures a coordinated response within the monitoring system.

Alarm and notification capabilities: The module is equipped with alarm functions. When vibration levels measured by the 3500/42M exceed pre – set thresholds, the 135799 – 01 can trigger visual and audible alarms. This feature is vital for preventing machinery failures by alerting operators to potential issues in a timely manner.

Comprehensive four – channel monitoring: With four channels, the 3500/40M 176449 – 01 enables extensive coverage of machinery components. In a large – scale industrial plant with multiple rotating shafts, each channel can be dedicated to monitoring a different shaft or critical component, providing a holistic view of the machinery’s health.

High – precision signal processing: The monitor’s ability to accurately condition signals and offer a ± 0.5% accuracy in readings is crucial. In a power generation turbine, even the slightest deviation in vibration or position can indicate potential issues. The 3500/40M 176449 – 01 can precisely detect these subtle changes, allowing for early intervention.

Wide frequency response: The DC to 10 kHz frequency response ensures that it can capture both low – frequency structural vibrations and high – frequency resonances. In a petrochemical compressor, where different types of vibrations occur at various frequencies, this wide frequency response enables a complete analysis of the compressor’s operational condition.

Advanced self – monitoring and diagnostics: The continuous self – checks and detailed diagnostic capabilities of the module are invaluable. In a manufacturing facility, if the 3500/40M 176449 – 01 detects an internal fault, it can quickly alert maintenance personnel, providing them with the necessary information to resolve the issue promptly, minimizing downtime.

Broad frequency coverage: With a 0.1 Hz to 10 kHz range, the 3500/42M 176449-02 captures both low-frequency trends (e.g., 0.5 Hz bearing creep) and high-frequency transients (e.g., 8 kHz gear mesh noise). This versatility makes it ideal for mixed fleets—monitoring slow-speed mixers and high-speed turbines with equal precision. In a refinery, it can detect both pump bearing wear (2-5 Hz) and compressor impeller damage (5-10 kHz) using a single module.

Enhanced dynamic range: The 85 dB dynamic range ensures accurate measurement of both micro-vibrations (0.001 mm peak-to-peak) and large amplitude oscillations (1 mm peak-to-peak). This is critical for gas turbines, where start-up vibrations (large amplitude) and steady-state wear indicators (micro-vibrations) must be measured without signal clipping.

Seamless system integration: The module syncs with the 3500/25 keyphasor module to align vibration data with rotational position, enabling order analysis (e.g., 2x RPM vibration indicating misalignment). Alarm thresholds trigger the 3500/33 relay module, which activates alarms or shutdowns—creating a closed-loop protection system. In a power plant, this integration allows vibration spikes to automatically trigger turbine trips via the 3500/33, preventing catastrophic failure.

Configurable sensor input: Compatible with proximity probes, velocity sensors, and accelerometers, the 3500/42M 176449-02 adapts to existing sensor infrastructure. For example, it can use legacy velocity sensors on pump bearings and new proximity probes on turbine shafts—reducing retrofitting costs by 40% compared to single-sensor modules.